Single Facer Machine: Complete Technical and Buying Guide

The single facer machine is the most critical component of any corrugating line. It determines production speed, board quality, and overall efficiency.

What is a Single Facer Machine?

A single facer forms flat paper into corrugated flutes and bonds a liner sheet to one side.

How it Works:

1. Medium paper feeds from roll stand through preheaters

2. Paper passes between corrugating rolls to form flutes

3. Adhesive applied to flute tips

4. Liner bonds to flute tips with heat and pressure

5. Single-face web exits to bridge conveyor

Types of Single Facer Machines:

Finger-Type: Traditional design, 80-180 m/min, lower cost

Vacuum-Type: Better flute formation, 150-350 m/min, higher quality

Cassette-Type: Quick-change rolls, fast changeover, premium pricing

Key Specifications:

Working Width: 1400-2800mm

Speed: Entry 100-150, Standard 180-250, High-Speed 280-350, Ultra-High 350-450 m/min

Flute Profiles: A (4.8mm), B (2.5mm), C (3.6mm), E (1.2mm), F (0.8mm)

Paper Weight: Medium 90-200 gsm, Liner 100-440 gsm

Heating: Steam (traditional), Electric, Room temperature (Xuegong boiler-free)

Speed Reality:

Design speed vs Running speed (75-85% of design) vs Average speed (60-70% of design)

Factors affecting speed: Paper quality, adhesive gel temperature, ambient conditions, operator skill

Xuegong Achievement: In 2017, our boiler-free single facer achieved 300 m/min with flute temp below 100°C.

Selection Criteria:

1. Required speed matched to production volume

2. Flute profiles for current and future needs

3. Paper weight handling capability

4. Heating system - boiler-free saves 60% energy

5. After-sales support and spare parts

Contact Xuegong for single facer machine consultation.