
Fundamentals of Corrugated Box Design
Basic principles for designing corrugated boxes that protect products and optimize costs.
Technical Guides

Understanding industry terminology is essential for effective communication with suppliers, customers, and equipment manufacturers. Here are 50 key terms.
• Liner: The flat facing sheets on the outside of corrugated board
• Medium (Fluting): The wavy corrugated paper between liners
• Single-Face: One liner glued to corrugated medium
• Single-Wall: Fluted medium between two liners (3-ply)
• Double-Wall: Two mediums with three liners (5 or 7-ply)
• A-Flute: Largest flute, ~4.8mm, excellent cushioning
• B-Flute: ~3.0mm, good crush resistance
• C-Flute: ~4.0mm, most common profile
• E-Flute: ~1.5mm, excellent print surface
• F-Flute: ~0.8mm, thinnest standard flute
• Single Facer: Makes single-face corrugated
• Double Backer: Bonds liner to single-face web
• Bridge: Accumulates single-face web between stations
• Hot Plates: Heat the board during double backer bonding
• Slitter-Scorer: Cuts and scores board to width
• Cut-Off: Cuts board to length
• ECT (Edge Crush Test): Measures stacking strength
• FCT (Flat Crush Test): Measures cushioning
• BCT (Box Compression Test): Measures box strength
• Cobb Test: Measures water absorption
• Caliper: Board thickness
• Gel Temperature: Temperature at which starch gelatinizes
• Viscosity: Adhesive flow resistance (Stein-Hall seconds)
• Carrier: Pre-cooked starch that suspends raw starch
• Tack: Adhesive stickiness
• Open Time: Time adhesive remains workable
• MSF: Thousand Square Feet (production unit)
• Web: Continuous sheet of paper or board
• Warp: Board curling or twisting
• Wash Boarding: Visible flute pattern on liner
• Delamination: Separation of board layers
This glossary covers English terms commonly used internationally. Local markets may use different terminology.
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