The History of Corrugated Packaging: From 1856 to Today

Corrugated packaging has a fascinating history spanning over 160 years. Understanding this evolution provides perspective on today's innovations.

Early Origins (1856-1900):

1856: Edward Healey patents corrugated paper in England—originally used as a liner for tall hats to help them keep their shape.

1871: Albert Jones patents single-face corrugated board in the USA for wrapping glass bottles.

1874: Oliver Long patents double-face (single-wall) corrugated board.

1895: First corrugated box machine invented, enabling mass production.

Industrial Era (1900-1950):

Early 1900s: Corrugated boxes replace wooden crates for shipping.

1914-1918: WWI drives massive demand for military packaging.

1920s: Development of water-resistant coatings.

1930s: Introduction of flexographic printing on corrugated.

Modern Era (1950-2000):

1950s: Development of the Stein-Hall adhesive formula—still used today.

1960s: Computer-controlled cutting and scoring machines.

1970s: Energy crisis drives interest in efficient production methods.

1980s: Introduction of high-graphics printing capabilities.

1990s: Focus on recycling and environmental sustainability.

Recent Innovations (2000-Present):

• Digital printing on corrugated

• Boiler-free production technology (pioneered by Xuegong)

• Instant-setting adhesives

• Smart packaging with sensors and tracking

• Sustainable and compostable coatings

The Future:

Corrugated packaging continues to evolve with:

• Further energy efficiency improvements

• Enhanced functionality (moisture barriers, antimicrobial)

• Integration with digital supply chains

• Increased automation and robotics

Xuegong's contribution to this history—boiler-free production—represents one of the most significant process innovations in decades.